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Lubrication Unit
Motorised Lubrication Unit
AUTOMAT has designed and
manufactured Motorised lubrication Units for centralised automatic
lubrication. These are electrically driven motor pumps containing reservoir,
oil filler, suction strainer, bleed valve, pressure gauge, pressure relief
valve etc. They are available both in MS and imported acrylic body.
Operational Theory
During On time of the motor which is normally 5 seconds meterd amount of
oil is ejected from all the metering cartridges to lubricate the lubrication
points. These metering cartridges are again recharged during OFF time of the
motor. The outlet port of the pump is normally Ml 0 X 1. Additionally
Pressure Switch and Float switch is applied to control over the oil presence
and pressure, A Lubrication timer / Controller is also used to get the oil
on required intermittent basis. An oil indicator is used to visualise the
minimum oil level. Automat has added the Provision of Return Line Filtration
with some models to reconsume access oil after it get filtered.
Distribution of Oil
Normally a main 6 mm line from pump to manifolds is send on which required
metering cartridges are fixed. Additionally a secondary line is arranged
with 4mm tube is applied to connect all the lubrication points.
Precaution
We must always use oil with proper viscosity range which is 50-150 cSt for
Transparent acrylic units and 50-1000 cSt for MS body. We should be
regularly careful with the power connection to avoid motor burnt.
Additionally we should fill oil before going its level below the 'Minimum
Oil Level' position to avoid entering of air in the unit.
Model-AMLU-2500-C / FS / PS (Three Phase)
Technical Specification
 |
| MODEL |
Reservoir
Cap. |
Pump
Discharge |
Motor |
Relife
Valve (per set at) |
Pressure
Switch |
Float
Switch |
| AMLU-2500-C |
2.5 Ltrs.
Transparent |
0.75LPM |
.12KW, 415V AC,
3Phase, 1440 RPM |
15Kg/cm2 |
220V, 1Amp. with 1
NO+1NC Contact, preset at 12Kg/cm2 |
220V, 1Amp. With 1
NO or 1NC contact |
|
 |
Note : We have
transparent reservoir with non-breakable feature.
Model AMLU-03 (Three Phase)
Technical Specification
 |
| MODEL |
Reservoir
Cap. |
Pump
Discharge |
Motor |
Relife
Valve (per set at) |
Pressure
Switch |
Float
Switch |
| AMLU-03 |
3 Ltrs. |
1LPM |
0.12KW, 415V AC,
3Phase, 1440 RPM |
15Kg/cm2 |
220V, 1Amp. with 1
NO+1NC Contact, preset at 12Kg/cm2 |
220V, 1Amp. With 1
NO or 1NC contact |
|
 |
Model AMLU-05 / 08 (Three Phase)
Technical Specification
 |
| MODEL |
Reservoir
Cap. |
Pump
Discharge |
Motor |
Relife
Valve (per set at) |
Pressure
Switch |
Float
Switch |
| AMLU-05 |
5 Ltrs. |
1LPM |
0.12 KW, 415V AC, 3
Phase, 1440 RPM |
15Kg/cm2 |
220V, 1Amp. with 1
NO+1NC Contact, preset at 12Kg/cm2 |
220V, 1Amp. With 1
NO or 1NC contact |
| AMLU-08 |
8 Ltrs. |
3LPM |
0.18 KW, 415V AC, 3
Phase, 1440 RPM |
15Kg/cm2 |
220V, 1Amp. with 1
NO+1NC Contact, preset at 12Kg/cm2 |
220V, 1Amp. With 1
NO or 1NC contact |
|
 |
Model AMHYLU-30 (Hybrid)
Technical Specification
 |
| MODEL |
Reservoir
Cap. |
Pump
Discharge |
Motor |
Relife
Valve (per set at) |
Pressure
Switch |
Float
Switch |
| AMHYLU-30 |
30 Ltrs. |
3LPM |
0.37 KW, 415V AC,
3Phase, 1440 RPM |
15Kg/cm2 |
220V, 1Amp. with 1
NO+1NC Contact, preset at 12Kg/cm2 |
220V, 1Amp. With 1
NO or 1NC contact |
|
 |
Part Name
- Reservoir
- Oil Leave Gauge
- Drain Plug
- Float Switch
- Top Plate
- Motor
- Oil Filler Curn Breather
- Relief Valve
- Pressure Gauge
- Pressure Switch
- Junction Block
- Return Line Filter
Multi Point Radial Lubricator
AUTOMAT has developed MULTI POINT RADIAL
LUBRICATOR to discharge predetermined amount of Lubricants at high pressure
from different plunger pumps joined with the common body. It is suitable
where lubricants are required on intermittent basis. It is an assembly of
Electrically driven 3ph. Motor, Gear box, Plunger, Base Plate, Reservoir box
etc. Additionally Plunger with individual indicators may be added for
Pressure of Pump / lubricant sensing.
Operational Theory
Multi Point Radial Lubricator with a single pump station having a number of
plunger pumps placed radially and properly fixed on the base plate. These
Plunger Pump Element are operated by gear box which is rotated radially with
the help of an electric motor. The dose of discharge varies with the
requirement of machines. However manually it can be adjusted by an adjusting
screw provided on each pump element.
Distribution of Grease
Distribution of lubricant is done with the help of Primary, Secondary,
Progressive Blocks, Copper Tubes, Hoses to the different lubrication points
i.e. Bearings. However Metered Valve may also be used for grease
distribution.
Filling of Lubricants
Multi Point Radial Lubricator is suitable for both oil and grease but it is
best suited with grease. The filling of Lubricant may be done by opening Top
Cover of the system which is as simple as ABC
Field of Application
The system is best suitable for machine where intermittent high pressure
greasing/oiling is required. Specially it is being used in Sugar Mill,
Cement Plants, Processing Machines, Mining Machines, Different Tools, Stone
Crushing Machine etc.
Precautions
1. Always use Proper & Clean Lubricants. Also avoid foreign particles
in the pump. The Foreign particles or dust items are the main responsible
factor to damage physical components of the pump and chocking in the plunger
body. 2. Always fill the lubricants before it is empty to avoid air in the
pump. The presence of air may be resulted in improper quantity of discharge.
3. Should always careful with regular maintenance of Plungers and reservoir
for its long life.
Dimensions in mm.
 |
| MODEL |
A |
B |
C |
E |
| AM-RL -5-6 |
440 |
310 |
465 |
565 |
| AM-RL -10-6 |
440 |
310 |
650 |
750 |
| AM-RL -15-12 |
550 |
380 |
750 |
850 |
|
 |
Technical Specification
 |
| MODEL |
Reservoir
Cap. in Litres |
Number
of Outlet (Pump Element) |
Delivery
Pressure Kg/Cm |
Dose
of Element (Adjustable) |
Reduction
Ratio of Drive |
Motor
Foot Mounting Fan Cooled, 1500 RPM |
| AM-RL -5-6 |
5 |
6 |
300 |
0.05 0.25 cc |
70:1 |
0.25 HP./0.18Kw, 3
Phase |
| AM-RL -10-6 |
10 |
6 |
300 |
0.05 0.25 cc |
70:1 |
0.25 HP./0.18Kw, 3
Phase |
| AM-RL -15-12 |
15 |
12 |
300 |
0.05 0.25 cc |
70:1 |
0.5 HP./0.37Kw, 3
Phase |
|
 |
Part Name
- Base Plate
- Gear Box
- Plunger Pump
- Motor
- Cupling Guard
- Pump Housing
- Reservoir
- Limit Switch (Optional)
- Tell Tale Road (Optional)
- Outlet Block
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